Control work where it happens

Production, Shop Floor & Machine Control Center

Operations, employees, machines, programs, cameras, faults, maintenance, priorities and quality prerequisites are brought together in the operational workflow. Employees see their work queue instead of five different systems.

Production, Shop Floor & Machine Control Center
Today

Today, production involves a lot of searching and asking around.

Information is scattered. Status is requested by phone, feedback is copied over by hand and faults are passed on verbally.

  • Searching for programs, drawings and cutting lists
  • Asking about order status and remaining quantities
  • Transferring feedback from paper into the system
  • Reporting faults verbally and documenting them afterwards
  • Seeing utilization only in hindsight
Features

What the module covers.

▶

Operations

Take over, start, pause, hand over, skip – with rules and history.

▥

Workstations & Liveboard

Each area sees what is running, waiting, blocked or becoming important today.

⚙

Machine control center

Display status, program, runtime, part count, maintenance, timeline and activities centrally.

◉

Cameras

Integrate, test and display up to several camera positions per machine live.

⚠

Issues & escalations

Report, acknowledge, escalate and resolve faults and Andon alerts in a structured way.

↻

Maintenance & history

Maintain machine profiles, status history, utilization and maintenance in a traceable way.

Workflow

From intake to a controlled result.

01Work queueProvide matching tasks.
02Pre-checkCheck predecessors and approvals.
03HomeAssign employee/machine.
04ExecuteRecord status, time, issues.
05QA / handoverCheck result and pass it on.
06DoneSave event and history.
Production and machines: everything at a glance
Graphic: machine status, utilization, programs, feedback, live image, faults and quality in one place.
Human in the loop

This is where your team reviews and decides.

secondFactory prepares. At these points, a person confirms, corrects or deliberately approves – nothing slips through unnoticed.

Control principle →
✓

Pre-check before start

Predecessors, approvals, program and documents are checked before an operation starts.

✓

Confirm feedback

Quantities, remaining quantities and progress are confirmed or corrected by production.

✓

Assess issues

Faults and Andon alerts are acknowledged and escalated – your team decides on cause, priority and solution.

Your benefits

What improves day to day.

✓

Less searching

Order, machine and quality data in one place.

✓

More transparency

Status and bottlenecks visible in real time.

✓

Better handovers

Who did what and when remains traceable.

Time saved through less searchingHere you gain time mainly through less searching, asking around and transcribing. How large the effect is will be measured on the actual workflow during the process assessment.
Input & result

What goes in. What comes out.

Input sources

  • Work queue from planning
  • NC programs and setup packages from CAM
  • Machine status, runtimes and part counts
  • Camera images per machine
  • Employee feedback

Results

  • Status per operation: running, waiting, blocked
  • Liveboard per area
  • Machine control center with timeline
  • Documented issues, escalations and maintenance
  • Feedback for quality and cockpit
In the end-to-end process

Handovers without re-entry.

View the end-to-end process →
Before

Planning and CAM

Routings and resources from planning, programs from CAM & Machines.

This module

Production, Shop Floor & Machine Control Center

Control work where it happens.

After

Quality, warehouse and cockpit

Manufactured parts go to inspection and the warehouse, the status to the cockpit.

Process analysis / demo

Review production & machines against your real workflow.

In a process analysis, we take a typical order through your production – with your machines, documents and feedback.